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    OFFSET PREPRESS

    Computer-to-Plate (CtP) Number of Plate Setters: 2

    KODAK TRENDSETTER Q800 Plate setter

    CtP Plate setter 830 nm thermal imaging,
    Resolution: 3000 dpi
    60 to 450 lpi max line screen
    25, 20 or 10μ KODAK STACCATO (AM & FM Screening)
    Media Size: 838 x 1,143 mm
    Auto Plate feeder
    Online Kodak plate processor
    Capacity: 32 plates / hour

    KRON Plate setter

    CtCP 48-channel UV Laser Imaging
    Semi-automatic media loading and unloading
    Size: 32.46” x 45”
    Resolution: 2400dpi
    250 lpi max line screen
    Capacity: 24 plates / hour

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    SCREEN PREPRESS

    SEFAR 3A Pneumatic clamps

    Pneumatic Screen Stretching Device
    Anti-slip fabric locking device
    Double circuit control for X and Y axis progressive/rapid stretching
    10-55 newton screen tension possible for all types of coarse & fine mesh counts
    Even screen tension is maintained throughout the frame with a bare minimum 0.5 ± newton tolerance Capacity: 1 screen stretched / hour
    Screen Emulsion Coater

    Keywell screen coater

    50 pre-set programmable settings for coating emulsions from 10 to 200μ
    CNC metered high precision fine-edge coating device
    Capacity: 6 screens coated per hour Screen Exposure

    Keywell Screen Exposure

    3KW metal halide UV vacuum printing down-frame
    Size: 3 x 4 feet screens
    High pressure vacuum for contact of positive and screen
    Pre-set auto timer for controlled exposure
    Capacity: 12 screens per hour

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    SCREEN PRINTING

    Sakurai Maestro 102-A2

    Screen cylinder printing press Successive front pick-up feeder for handling thick substrates upto 8 mm
    Size: 28” x 40” media thickness 80 gsm to 500 gsm
    Capable of Printing Board, Flexible Materials, Plastics & Vinyls
    Online static control device for neutralizing static discharge and dust removal
    Pin-point circumferential registration capable of printing close tolerances

    In line Natgraph combination forced Air dryer

    Infra Red drying system (W.B. & Conventional coating systems UV lamps 120W x 120W (for curing UV base inks & Coatings) Speed: 3,000 Impressions / hour

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    SHEET- FED OFFSET PRINTING

    Komori Lithrone LA437 (Four color)

    Maximum Paper Size: 25” x 37”
    Auto- plate changer
    Inking temperature control system
    BALDWIN dampening unit for inking unit cooled by water
    13,000 Impressions per hour

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    Sakurai Oliver SD475 (Four Color)

    Maximum Paper Size: 22” x 32”
    Fully Automatic plate changer
    Inking temperature control system
    BALDWIN dampening unit for inking unit cooled by water
    11,000 Impressions / hour

    Planeta Super Variant (Four color)

    Maximum Paper Size: 28” x 40” Speed: 8,000 Impressions / hourr.

    Planeta Super Variant (Six color)

    Six Color printing units Anilox Coater Water Based & UV based coating formulations. Maximum Paper Size: 28” x 40” Speed: 8,000 Impressions /hour.

    Heidelberg SM102 10P6 (Ten Color)

    Ten color printing units straight mode Perfecting (5+5) Maximum Paper Size: 28” x 40” Automatic plate changer Auto-wash systems blanket, rollers Temperature control & water cooled system by Techno Trans Standard plus feeder, CP 2000, Grafixpowder spray system Antistatic device, Air start water cooled, Instant gate Speed: 12,000 Impressions / hour

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    WEB OFFSET

    Pressline 578 4/4 color

    Size: 578mm Quarter page folder High tower 4/4 colour Centralized water circulation system PU Covered ink vibrator rollers T-Bar blanket lock up system Variable speed motorized dampening Speed: 24,000 cph

    Press Line 578 4/4 color

    Size: 578mm Quarter page folder Auto Stacker High tower 4/4 colour Variable speed motorized dampening Centralized water circulation system PU Covered ink vibrator rollers T-Bar blanket lock up system Speed:24,000 cph

    Press Line 508 2/2 colour

    Size: 508mm Quarter page folder Speed: 20,000 cph

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    LAMINATION

    Paper Plast Samal WD-102

    Size: 56” x 40” Solvent Free/ Water Base Dry Lamination Brush device for removal of set-off powder Automatic Samal sheet feeder Thermally heated cylinder up to 130°C enabling dry lamination Paper or Board Laminating with Gloss or Matte BOPP Films (Thickness= 12 - 15μ) Thermal Films (23 – 30μ) PET metalized Silver/Gold & Holography Film Automatic Sheet separator delivery Speed: 6,000 sheets per hr

    FOLDING

    Stahl Folder

    Diploma Folder

    Quarter fold

    (Broad sheet up to 3 folds) Maximum Paper Size: 28” x 40” Buckle folding Zig-zag, Accordion & other desirable folding schemes possible Speed: 13,000 forms / hr.

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    SADDLE STITCHER

    Muller Martini Saddle Stitcher Presto 1550

    Standard & Lego stitch - 6 station (Twin Stations) + Cover +2 Manual stations Auto stacking unit Galvanized Round Wire 23 to 26 Gauge Spine thickness: 10 mm Single-up Min Size: 140 x 75 mm Max Size: 360 x 300 mm Two-up Min Size: 140 x 75 mm Max Size: 180 x 275 mm Single up book: 2 heads Two up books: 4 heads Speed: 7,500 books /hr

    Wellbound WEL IPZ Saddle Stitcher

    6 stations + Cover Minimum Size: 150 x 125 mm Maximum Size: 381 × 304 mm Book thickness: 10 mm Stitching Heads: 2 Speed: 7,000 cycles /hr

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    ROUND CORNERING

    JOY Twin-head Round Cornering

    Double side Round cornering on foredge of book Hydraulic driven Round Edge tool Book thickness 1” Speed: 1800 books /hr.

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    PERFECT BINDER

    Wellbound 2000 Perfect Binder

    6 clamps travelling in an oval shaped path, where the spine is in line with the crucial binding station Minimum Size: 150 x 220 mm Maximum Size: 440 mm x 510 mm Spine thickness: 3 to 50 mm Variable speed operation Hot Melt Cool Bind Adhesive Speed: 2,000 books /hr

    Wellbound 3600 Perfect Binder

    12 clamps travelling in an oval shaped path, where the spine is in line with the crucial binding station Minimum Size: 210 (100-10-100) x 150 mm Maximum Size 650 (300-50-300) x 440 mm Spine thickness: 3 to 50 mm Variable speed operation Double cover detection Vertical stacker with jam detector Downhill delivery facility keeps the book spine damage-free Speed: 3,600 books /hr

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    KNIFE BOOK TRIMMING

    Wohlenberg Trident

    Chrome finish Air table Size : 650 x 440mm Books Safety light barriers Hydraulic clamp Clutch driven Top Knives Knife speed: 20 cycles /min

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    PAPER CUTTING

    Polar 115 EMC Program Cutting

    Polar 115 EM- MON Program Cutting

    Chrome finish Air table Size: 1150 mm Safety light barriers Hydraulic clamp Clutch driven guillotine Knife speed: 45 cycles /min